Week in Review — Staggering Progress!

What a Week!!

First off — the Big One.  Tuesday morning I received a call from the owner of the farm where I Market Garden… I am GO for the Uber Hoopty!!! That simple, and much desired, call broke the dam on all kinds of  items that I had sat on until now.  Final quotes are coming in from Rimol and Farm-Tek on 30×96 Hoop Houses, my Slow Money lenders all got calls and I finalized my loan agreements.  Emails went out to experts that I hope to collaborate with and I built the basics of my Kickstarter micro funding page (will release the project  next week).  OMG is this awesome.  Should break ground in 3-5 weeks on the Hoopty.  Odin’s Beard!

Also, big progress was made on the Gardening Workshop Finished the first draft of the outline for the Composting class.  This is a 2 hour class covering the basics of composting, and I will have 3-4 bins on site to demonstrate the various ways to build passive and hot piles.  At first, I was all -“how the hell am I going to talk about composting for 2 hours!”  At that, my wife laughed and laughed and laughed.  Of course she was right: the outline is 3 pages long…

Finally, progress at the farm.  Dropped 70 transplants into the GFC (Ghetto Fabulous Coldframe).  They are mostly oak leaf lettuce.  Its at least a week early, but the frost is out of the soil in there, I am antsy as all heckfire to start eating/selling fresh again, and I needed room in the germination table: these 3 flats had been decimated by voles or poor germination – leaving only 70 plants with true leaves out of 600 cells.  Also, the spinach in the small hoopty is up and several plants have true leaves.  With the sun forecast for the next week it is looking like  March harvest may happen after all.   Of note, the experiments in the small hoopty played out very well: putting a cold frame over the soil gave the plants almost a 10 day head start.  Putting large chunks of black bio char on the next bed got about a 2 day jump and stronger growth due to the 1-2 degree warmer soil temps.  The control beds are still germinating.  All good!  Shallots and Onions are up with some over 2″ tall and I have another 700 germinated lettuce seedlings and am continuing to start 200-300 a week.  Next week will see another round of onions, and the week after will be the tomatoes.  With the Uber Hoopty delayed I will not be in the ground on my April Wk 2 date, so I am starting later by about 2 weeks rather than have leggy vines.  On the coppice plantings end I started 36 fodder willow cuttings 3 weeks ago, and despite doing more than half the steps wrong, I have 75% of them sprouting.  In 2-3 years that will be an awesome amount of brush for compost shredding and worm mulch.  These things grow fast – most have 3″ of new branches already.  Dang!

Compost Update – Harvested 1.5 yards, about a third of the pile, from the winter bins last week to spread in the mini-hoopty’s.  The pile was about 1-2 turns from being done, but had cooked down enough that I am comfortable tilling it under once the frost is out of the ground.  Into that hole in the pile I began moving the half cooked pile from the small hoopty.  As I did this I layered in 6″ of snow between wheel barrow loads to increase moisture levels.  That pile is 153 degrees less than a week later and despite being on only one side of the water barrels, has brought the water temps up 20 degrees in one week back to 95 degrees.  I am certain we can make methane in this system. Jean Pain’s work WILL live on!

On the Energy Farm front I ran the math on how large my windrows need to be to achieve about 20 tons (80 yards) of finished compost .  The results are exiting and staggering: 10′ wide, 5′ tall, and 75 feet long … and I will need three!  Time to get the farmer’s old Oliver tractor tuned up, lube up the manure spreader and fill the dump truck with 10 loads of horse, sheep, lama, and cow manure.  20 tons of compost means about 100,000 lbs. of raw material.  Awesome!  Only thing I am struggling with right now is how to keep it moist during turnings- a commercial tripod sprinkler will likely be in my future.  Also, might lay drip tape on them after I turn them.

Prep for the Uber Hoopty means moving or chipping up a 30’x40’x8′ brush pile of 8 years worth of orchard and hedgerow prunings.  I have a used BCS Bio 80 shredder (pic) incoming to shred the compost crops later this year, but this job is likely too big for this chipper – it would take days and days.  Will likley be renting a trailer mounted chipper and filling the dump truck with chips.  And, yes, I am looking forward to that.  The Bio 80 is also made in a PTO driven model for the Grillo, but this one is 40% of the cost of a new one’s $1100.  With the left over money I can buy a Worm Wigwam. More to come on that!

On the renewable energy side my CSE partners have finished a distillation tower for a Charles 803 Ethanol Still and have sourced a massive stainless steel tripod mounted tank to act as the boiler to cook the wort and heat the ethanol for distillation.  Unit is nearing 75% complete.  Also we have a water bath methane digester just “laying around” (the farm is a magical place!) that will get final assembly in the coming months, and we are designing a Cyclonic Separator (does that sound cool or WHAT!) to hopefully purge the last vestiges of tar from our gasifier.  Add this all up  and we make the Market Garden into a true energy farm.

Things are stating to move at break neck speed – money is flowing in from my investors, and its flowing out even faster – I will have spent $15000 in less than a month.  OMG.  But I continue to hear from people all across the country how we are doing things that no one else is doing, and how inspirational that is.  Its scary as hell, but I am thrilled to be pushing the envelope and to have all of you along with me for support.  We will make mistakes, there will be failures, but we are doing something. Conviction + Action = Change.

Be the Change.

-Rob


Enter The Big Red Dump Truck

She may not look like much, but she's got it where it counts kid...

I did it.  I bought a frickin dump truck.  Its BIG.  Its red.  And it will tow over 10,000#’s… with another 3000#’s in the dump bed.  Its a beast.

I’ve been talking all winter about the fact that I am Scaling Up this year.  Harvests and Compost will no longer be measured in pounds and yards, but TONS. The business and fertility plans call for 20 tons of compost this year.  That is 40,000#’s and beyond the limits of my utility trailer and pitchfork.  To increase the amount of good that I wish to do, I need to mechanize.  2 years ago that meant a Grillo.  The Year of the Tiger calls for something a bit more drastic – this is the first salvo.

First off, let me make something clear.  I bought this truck cooperatively.  That means a buddy of mine and I bought it halvesies.  We are not sure about all the ins and outs of that yet, but it will be titled in both our names and jointly insured.  It is a leap of trust.  It is an investment in community.  It is the kind of thing that people don’t do anymore, but a manner of living that I deeply believe we need to relearn.  Dump trucks are like many wicked useful tools.  When you need one … you REALLY need one.  And then it will sit for awhile until you need it again which is a waste.  My partner has a 30 acre farm and is converting it to a Permaculture Sanctuary full of Do Goodery.  Doubling the top soil on 30 acres means you need ALOT of organic matter.  Much will be grown on site, but with multiple horse and natural dairy farms nearby this truck will help his family jump start their healing of the land.  But, like many of us, he still has a day job, meaning that the truck will sit idle much of the week.  I have BIG plans for a truck like this.  AND I also happen to be off during the week when the truck is idle.  Neither of us really wanted to spend the full $4000 a well used dump like this costs.  Hence the dual titling.  Will it be easy?  No – there will be conflicts over use, repairs, etc.  …but EASY got us into this societal mess.  There is more to Being the Change than planting potatoes in sheet mulch.  I want my kids to grow up in a world where property lines are blurred somewhat – where sharing is a community value and joint ventures are more common than sole proprietorships.   Where what is mine is yours if you need it, because I know that what’s yours is mine in a pinch.  We’ve got each other’s back.  Its scary, but its also wicked cool.  I am very grateful of his trust.

This truck will hold 8 cubic yards of mulch or over 2 tons of manure or restaurant waste. It will tow a chipper large enough to eat 4″ willow trunks all the live long day.   It is inexpensive when considering the ROI and is all but fully depreciated given its current price of $3500.  Its engine is a Chevy 350 V-8, one of the more common in existence and its not fancy – you want air you crank the window, buddy.   As we power down this vehicle could be in use for decades to come in a salvage economy.  As a gasoline engine- it can run on syngas, propane, NG, methane, ethanol, or gasoline with little modification.  If the EFI goes, we may consider retrofitting a carb just to ease fuel conversions.  Dang useful.

This blog was founded almost 4 years ago as I worked to heal the land of my .5 acre HOA lot.  I have learned so very much in the past 4 years of reading, writing, and discussing the issues with you all.  I have acquired skills.  I have surrounded myself with an insane network of incredibly skilled, knowledgeable and connected people.  And I have now found myself at a point where I can push a paradigm a bit into a direction in I feel is vital.  Over the past 4 decades we have relearned how to garden organically.  More importantly we have learned how to heal land damaged by 6 decades of industrial abuse.  We also know that the problems are so much bigger than our forefathers in the Back to Land movement could have ever imagined.  No longer is it enough to grow local organic food – now we must literally think about carbon sequestration and energy production in conjunction with food farming.  This century calls for Energy Farms.

Farmers, not tractor drivers, but real hands in the soil farmers know natural systems better than any scientist. They are generalists with keen senses of observation, economy, and a work ethic to get it all done.  And it is these farmers that will play a pivotal role in connecting the dots to a more sustainable future.  That knowledge of natural systems will prove essential as we transition from rigid, linear solutions to fluid, organic solutions to life’s eternal struggles for Food, Shelter, and Energy.  Permaculture gives us many of the tools to help design this methodology, but my grandfather didn’t need a fancy word for what he called common sense.   And Energy Farms make ALOT of common sense.  Essentially I am asking farmers to function stack their parcels – to turn the ethanol debate on its head and produce Food AND Fuel in addition to resources like soil amendments, services like carbon sequestration, and to create skilled jobs.  On farm.

I have talked through my version of positive feedback loops starting with a biomass gasifier providing the heat and power for methane, aquaponics, 4 season harvesting, ethanol production, and carbon sequestration in biochar.  This system partners beautifully with large scale organic waste recycling using hot composting, vermiculture and mushroom beds allowing the produce and coppice fields to be even more productive.   As the tons of produce leave the farm, even more organic matter is back hauled on site to be converted to fuel, food, and resources effeciently with some of the surplus leaving  the farm to continue the healing elsewhere.  Waste begins to refer less to things  like plastic bags and more to a loss of potential or poor design.  Cradle to Grave produce planning is possible.  We are now running an Energy Farm.

There are several Energy Farms being started in some scale or another thanks in large part to work by the Post Carbon Institute over the past several years and now being continued by Michael Bomford, PCI Fellow.  I will be working within my network to do my best to have one going here in Southern WI with in the next year.  This Dump Truck is the first BIG step (its got a 12′ bed for cripes sake!)  in that direction.  3000 sq ft greenhouses, manure spreaders, skid steers, ethanol stills (the dump gets 8mpg) and 20kw generators powered by methane are in my future.

Be the Change!

-Rob

Pimpin the Hoopty

So I now have 3 Hoopty’s: my mini, the small one (11×25), and I am using the farmers “workshop” hoop house (26×72) for starts and compost.  Living the gangsta life!  Still, there are ways to add functionality even to these uber cool structures.

Vole Hotels

This might not be the sexiest item you ever add to your Hoopty, but wait 6 weeks for your spinach to sprout, only to have it mown down that night by a vole and you will see their beauty.  Simply put, voles are the bane of the winter farmer (and many a summer one).  Hoop Houses are IDEAL environments from a voles point of view – their are predator free, warm, and in the case of my winter composting of restaurant waste, FULL of food.  The small Hoop House was invested by January (one round of breeding) with a record 6 seperate sightings in a 10 minutes period – that is in only 250 sq ft, mind you.  Voles are tricky to catch as they are very finicky about what they eat.   Fresh greens and seeds are strongly preferred, with the voles ignoring cheese and peanut butter in my experience.  They can be so bothersome that Eliot Coleman spends more ink on vole control in Winter Harvest than he does on growing his Candy Carrots.  Here is my interpretation on his solution:

Voles check in...

Here is why they work – voles get that they are rock bottom on the mammal food chain.  Hell, if a chicken can eat you, you’ve got issues.  Knowing that, voles hug walls and burrow for all they’re worth.  Running along a wall in a hoop house and hitting the side of one of these, the vole will gladly duck into the hole (1″ hole saw) as its nice and dark in there (keep them covered).  By placing a trap immediately inside the hole, one can capitalize on this tendency.  Its not my favorite thing, but its effective and necessary.  In the field one can over plant and take 30% losses from bugs.  In a hoop house or germination area, its easy to feel that EVERY plant is important.  These are 1′ x1′, making very good use of lumber with only about 5″ of waste in a 8′ 1×4.  With such small lumber – pre drill all your nail holes to avoid splitting.

Germination Table

I direct seeded some spinach in the Small Hoopty about 6 weeks ago… and they just now sprouted.  Why?  Soil temps are about 43 degrees.  Once up, they are growing fine.  To max out winter season growing, transplants are the way to go – the key is to get them to pop out of their seeds.   And that takes heat.  In my compost germination table I got lettuce to sprout in 5 days.  FIVE DAYS! All thanks to soil temps in the 80’s.  We have a big compost pile, but still only about 5 flats fit on it.  I have 2000 onions to start so, for this year at least, I need more space.  Enter the farmer’s Germination Table.  He has 4 2×4′ heating mats that we cover with a double layer of old greenhouse plastic to keep them dry, and thusly we can start 15 flats.  Once the seeds germinate the flats are moved off the mats and start another 15. Slick.

600 shallots, 1000 onions, and 1200 lettuces. Here come the BOOM!

The heating mats are on the left side of the table – the table will hold two small flats deep (4′) and 16′ across under the plastic.  During the day the front of the plastic is raised with a simple pulley system to allow the plants to breathe, and this also helps to harden them off a bit.  At night, or on cold, cloudy days, the cover of a double layer of greenhouse poly is kept lowered.  The mats are set to 75 degrees.  From left to right: 600 shallots soil blocked 3/block in 4 flats, 1000 onions soil blocked 3/block in 6 flats, and 1200 lettuce plants in 6 traditional flats.  The Alisa Craig onions could net as much as 1500#’s of harvest.  Awesome.

All tucked in for the night. The short sides will get folded and weighted down with a block of wood.

A 14′ 2×4 on top of 2 cinder blocks provides a tent that will span the flats.  All told 64 sq ft of flats can be kept climate controlled, or at least frost protected, and half that is on heating mats.  this system is simple and effective, having been in use for over 15 years.  Improvments could be made in the covering – light must go through 4 layers of poly to hit the plants – that is about a 40% reduction in strength which I would like to avoid, but insulation is the name of the game in Febuary.  Next would be to ditch the heat mats as they suck up alot of energy.  The Hoopty Compost is directly to the north (thawing the bins of soil in the background) and in Fall 2010 I would like to work up a heat exchanger of some kind between the compost and the table.  Whether that means moving the table over the compost, or using water to move the heat remains to be seen.

With over 2500 plants on the table the season is well under way!

-Rob

Mini Hoopty = 100% AWESOME

So this morning I met a friend, Lance for coffee and then headed up to the Market Farm to test out my new Quick Tunnel bender from Johnny’s Seeds.  Siting for the Uber Hoopty (30×96) is still underway, but in the mean time I have spinach and lettuce to get going so I opted to go small or go go home.  There is a very strong economics argument for these little tunnels – they are between 5% and 10% of the cost of a typical High Tunnel of the same area with a trade off in significantly more work to harvest and maintain.  Here is the price break down for the 3 beds I am planning on building (3 beds 6’x80′).

Grand total for almost 1500 sq ft under plastic?  $400.  The bender and the conduit essentially last forever, the sandbags and plastic will be good for 2-4 years – perhaps more as the plastic is only out 5 months of the year.  The 20′ chunks left over will be used in the Small Hoopty, and at our home beds.  I am hooked on these things.

Why?  Well, for one the 80′ row went up in 3 hours of pick a little, talk a little paced work despite 5″ of frost that we had to pound through.  The next one will go up in half that.  Next there is the solar gain – interior temps on a 20 degree day were over 60 in 90 minutes and we were still futzing withe synching down the plastic tight.  Damn.  Finally there is the earning / produce potential.  These will net me spinach and lettuce sales at least a month sooner – well over $100 a bed, and will then get me into baby potatoes over a month earlier – again at least $100 each.  Those of you mathey types will have already determined that I am at positive cash flow without labor costs.   These will then make growing sweet potatoes possible in our climate by protecting the slips for May planting.

Here are some pics of our adventures today:

Tabula Rasa. Great soil, but not producing much ...yet!

We had 6″ of snow 2 days ago, but today was sunny and no wind at all – ideal conditions!  20 degrees, but thanks to the sun we worked in long sleeves all day.  The plot above is about 25′ wide and the plot is 90′ long.

Quick Tunnel Bender bolted to my trusty trailer. Simple. Effective.

Not bad for a bunch of first timers! This tool is SUPER easy to use.

The first 15 pipes bent in under 15 minutes.  Yep, under a minute each.  It is simply not possible to overstate how well designed the bender is, nor how easy it is to use on 1/2″ conduit.  Quick, easy to learn, and consistent: our first bend was as good as our 17th.  It is so pleasant when a tool works BETTER than billed.  So very impressed – can you tell? Next we needed to pound through the frost – I found a 3/4″ diameter steel stake laying around and, when slammed repeatedly with an 8lb sledge, made quick work of the job.  Funny thing about BFH’s – they get shit done!

5' (ish) spacing. Next time we may be more particular about evening out the heights of the hoops, but it works!

This went smoothly, but took longer than anything in the job except scrounging long heavy things to weight down the plastic.  Having Lance help was great, allowing one to set the hoop while the other beat out a tempo with the sledge.

Tufflite laid out - it i important to not have much wind or this part would be a nightmare.

Final adjustments prior to pulling the plastic taut. Our Jack Russell, Jersey, provided helpful advice throughout.

Laying the plastic was simple, but we had NO wind.  Sandbags would make the final tightening much easier, but our scrounge boards and blocks worked alright for now.  2.5 hours in, but we were taking it easy and enjoying the awesome day – its not even noon and, look Ma!  No Jacket!

Lance admiring his work. Fast, effective, and simple. Outstanding!

3 hours front to back and the results are impressive.  Will let this cook the frost out for a week or so and then plant with spinach.  The other two will get lettuce and romaine.  4″ of snow and 5″ of frost out in a week?

Snow @ 56 degrees? I told you things were effective!

This was just in the 45 minutes it took us to pull the plastic taut.  After 90 minutes it was 62 degrees – laying on bare snow reflecting much of the heat.  I see why the Tufflite is only used in the dead of winter!

Next week once the sand bags get here, I’ll put up the other two as well as one in the Small Hoopty, Though given these temps, that may only be to break germination and then I will need to switch to Agribon.

Woot!

-Rob

Down to Business: Salute your Solution

The Sustainability Stool has three Legs.

  1. Ecology
  2. Social Justice
  3. Economics

Meaning that for any venture to be truly sustainable, it must support Ecological health (everyone breathes) while not sacrificing Social Equity by stealing from Peter to pay for Paul (the US with 85% of the wealth in 20% of the hands fails this) or forcing someone else to move like factory “growth” in India’s commercial districts displacing thousands of the poor.  The final leg is one that many environmentalists get queazy on with the whole aversion to capitalism and all:  It needs to make money or it will fail. (grants don’t count, but they can help w/startup).  We can beat around the bush and talk about barter economies and time banks (both absolutely vital for the decades AFTER this one), but the rub is that for the next decade or so money is the primary means of exchange.  My answer to the Queazy Leg (and hopefully the other two) is what this post is about.  While this may one day provide an income for us, in the mean time I need to make money to self-fund my ideas.

The farming year is shaping up to be a Big One.  I am a STRONG advocate of farmers planning for profit.  That means setting some real revenue goals and determining what they need to grow to get there – in systems thinking we call this backcasting: where do you want to be in 20 years and what do you need to do to make that future happen; everything I do on this blog is my answer to that question… but I digress.  For 2010 gross revenue goals,  I put mine at $13,500 for produce with another $1500 in compost sales, and $1500+ in tours and workshops.  Chump change or waaaay too much depending on where you are on the home gardener > professional farmer spectrum.  With a goal in mind, you then pull up records of last years sales (or reasonable assumptions [CONSERVATIVE] if you are new) and get to work.  The Organic Farmers Business Handbook is a huge help in this process. I will spare you the details, but I know that potatoes are my “cash” crop, but that my sandwich shop needs more diversity, but has the most room for growth since I am their only grower thus far.  Both my restaurant clients have fairly set menus and traffic, meaning that to make more money with them, I need to grow longer not more.  I.e. I can sell 150#’s of potatoes a week to one client.  If I can sell for a month, that is 600#’s and $900.  If I can sell to them for 8 months… well then I am rather far on my way to my revenue goal aren’t I?  Growing on this scale also helps the other side of my business plan: this is a part time business with about 10 hours of field time a week (on average – don’t check my time card in April or August!).  Harvesting 200#’s of potatoes a week is easy enough and can be done with hand tools, some sweat equity, and a VW Golf for a delivery vehicle.  Harvesting 5000#’s of potatoes in a week for wholesale means buying a “real” tractor and mechanizing my harvest ($20,000): not an option.  That arithmetic –less over longer– is what has been driving my research over the past several months and is really the only way for me to increase revenue given my time constraints.  Add it all up and I have committed “orders” from my two restaurant clients for over $11,000 if I can stretch the season to the extent I hope.  This will take alot of work,  some new tools, and more than a little money – hence the rest of the post and my business planning.

Quick Tunnel pic from Johnny's

Longer means that I need to get in the soil earlier, stay in the soil longer, succession crop, get funky with my cultivar selection, and look real hard about harvest extension / storage.  Some of this can be planned around (cultivars and succesion cropping), but season exstention means purchases.   To that end I purchased a low tunnel bender and 2 rolls of Tufflight from Johnny’s seeds.  The Hoopty is still in the works and is absolutely vital to the project going forward to its fruition, but siting is taking some time.  To get into the ground for 2010 Spring Spinach I opted to go small.  Two tunnels will get me 1000 sq ft of covered bed (4, 2.5’x90′ beds) for about $150/bed and the plastic ($75) should last for 2-3 years and 4-6 seasons, with the bender and hoops lasting essentially forever.   Use will look like this in 2010: Tunnel #1 Red Gold Potatoes for babies in May>field crop covering with Agribon>fall Spinach, Tunnel #2 Spinach>Sweet Potato Slips> overwintered onions.   1 tunnel 100′ long will get me 4 rows of spuds -400#’s mature or 100#’s baby.  Baby potatoes go for $3/lb.  Net profit on one crop (paid off the tunnel!), not factoring labor – and there is 9 more crops to come out of these hoops in the lifetime of the plastic.

Hoop House and Quick Tunnel growing mean that I am going to be pushing the soils harder than can be replenished naturally and in the Hoop House cover crops will not be practical.  That means compost – ALOT of compost.  For perspective that means that we are moving from measuring and thinking of compost in yards to TONS.   Much time has been spent on winter composting this year, and I have proven to myself that not only can I cook compost year round, but that I it function stacks nicely in hoop houses.  That helps with the “longer” part of the business plan.  Essentially I would like to be harvesting at least ton of compost every 3rd month, with peak in late summer and an annual production of about 10 tons (about 40 yards) total with 2.5 tons processed through worm bins.  Again, compost on this scale is significantly beyond my current few bins and a pitch fork.  Plans here include a PTO driven manure spreader, a 30hp tractor and a 40hp skid steer.  The skid loader puts bucket loads of browns alternating with greens into the spreader which is parked and flinging material out the back like an angry monkey.  When the monkey flung pile get about 4′ tall you pull the spreader forwards 5′ and let the monkey loose again aerating and mixing the materials.  Making windrows 100′ long this way is not overly hard – let it cook until temps start to drop, then repeat about 20′ away (the turning radius of a skid loader), but it goes faster as you are just scooping  up the compost from the old windrow rather than driving to a pile of manure and then a pile of leaves.  That is ALOT of money for equipment and would be impossible, but luckily I live a charmed life and all are available on site, though not in good working order.  I will need to do maintenance and tune-ups to get everything working, but cost should be within line with the 1.25 tons of worm compost I plan on selling ($1500).  So that means I will have fixed all the farmers equipment, learned a ton about 1940’s era tractor repair, and generated a surplus of 8 tons of compost to be reapplied to the fields.

Ok, some of you may be thinking: back up.  Where in the hell are you going to get 30 tons –60,000 pounds!– of raw compost material?  That is a GREAT question and one I have had to work to answer all winter.  First – I’m going to grow alot.  Sudangrass or summer alfalfa will generate 8 tons of biomass per acre, fodder Sorghum with its 13′ tall stalks will get me closer to 14 tons an acre.  Sunflowers and Dry Corn will be grown for chicken fodder specifically to get the stalks for carbon in the piles add all three up to about an acre of growth on site.  Another large component however will be restaraunt waste.  500# a week, every week.  Add to that the 50 truck loads of municipal leaves and the 150# of horse manure a day and I’ve got more than enough  We will also be planting a coppice nursery of willow and biomass shrubs for additional, long term, perennial biomass that will eventually take over for the restaurant waste should that or the leaf source fail.

Earth Tools: my implement dealer

To get all this material on site I will be purchasing a beat to hell dump truck with a fellow farmer.  $4000 or less won’t get us a pretty one, but it will get us a working one.  For chopping up all this material a shredder for the Grillo will be purchased very soon for $1200.  It will handle everything from orchard prunings for compost to chipping coppice wood (2″ and smaller) for the gasifier.  As the perennials biomass comes on line (and we are using it to power the whole system) we’ll need a bigger chipper.   Do not think that scaling up to this level is easy ethically – that is alot of dead dinosaurs I’m burning to make all this happen, but I gots that covered too.  More on that in a bit. 🙂

This is alot of stuff – tons of produce, tons of compost, and a decent amount of revenue.  But there is an overriding goal to all of this:  the growing, the composting, the planning– is to get us a revenue positive farm so that we can build the foundation and funding to finally move forward in 2011 with the energy side of the SAFE (Sustainable Agriculture Food and Energy) Centers which we have been trying to do since we did not get Stimulus funding in 2009.   With a market farm generating $10k+ a year in net profit, we will pay off our Hoop House in 2 years and generate enough additional revenue from tours to fund the real cutting edge work of building a novel synergistic energy/food systems that we feel will push the envelope of sustainability.  Our Mission from God (Blues Brothers fanatic)?  To build a true Energy Farm where the natural systems of nature: photosynthesis, decomposition, and carbon sequestration are channeled through permaculture to produce surpluses of not only food crops, but also fertility and grid electricity and transportable fuels like methane, ethanol, and biodiesel to power the equipment and the a part of community.  This project is the culmination of my three year journey as detailed on this blog – the tens of thousands of pages read, the hundreds of people met and networked with, the thousands of dollars and hours spent in experiments and reskilling.  Making food, energy, jobs, fertility, community in one system on under 5 acres with resource loops reaching out into the village.  And every component -from winter composting to gasification, to biodiesel, to small scale ag, either myself or one of my Co-op partners has already done and proven.  The only thing left is commit the time and money to put it all together.  All major expenses are covered -I have sourced over $20,000 in Slow Money financing in the community-  but expect a funding push soon to help with incidentals like a Worm Wigwam, the Grillo Shredder, etc.   If you would like to contribute – send me an email at one.straw.rob (at) gmail.com.

2010 is the year of the Tiger –36 years ago I was born a Tiger: courage and hard work will be rewarded.

This is the year.

Let’s get down to businss and be the change!!

-Rob

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